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UNIVERSAL CALIBRATION TEST BENCH - UNICAL2008

Features

  • Microprocessor Based Very Low Pneumatic Pressure Calibrator (Simulation & Measurement)
    Range: ±5000mmH2O. Accuracy: ± 0.05% FS +2 Digits
  • Microprocessor Based Low / Medium Pneumatic Pressure Calibrator (Simulation & Measurement) Range: -1 to 20 Bar. Accuracy: ± 0.05% FS +2 Digits
  • Microprocessor Based Very High Hydraulic Pressure Calibrator (Simulation & Measurement)
    Range: 0 to 700 Bar. Accuracy: ± 0.1% FS +2 Digits
  • Temp.Calibrator Range: +50°C to 650°C. Accuracy: ± 1.3°C
  • Simulation and measurement of mA (0 to 24 mA),mV (0 to 200 mV DC), Volts (0 to 10 V), Thermocouples (J,K,E,T,R,S,N) & RTD (Pt 100, Pt 1000)
  • Variable DC power supply 0 to 30V/2A
  • Fixed +24 VDC / 1Apower supply to power transmitters
  • Air set with Regulator
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Technical Specification
     
CONSTRUCTION OF TEST BENCH  
4. High Pressure Calibrator (Hydraulic)
  • Range: 0 to 700 Bar
  • Accuracy: ± 0.1% FS +2 Digits
  • Resolution: 0.1 Bar
  • 2 x 16 Alpha Numeric / Graphical Display
    Selectable Scales: bar, psi, Kg/Sq.Cm , kPa, mPa, atm,mH2O, inHg, ftH2O
  • Pressure Source: Through Hydraulic pump with divider block arrangement.
  • Control: Through Isolation valve & vernier valve in the divider block
  • Medium: Hydraulic Oil.
  • Measurement: 0 to 25 mA/ 0 to 30 V DC
 
5. Temperature Calibrator
  • Range: +50 to 650°C
  • Accuracy: ± 1.3°C
  • Resolution: 0.1°C
  • Display: 7 Segment LED Display
  • Selectable Scales: °C / °F
 
6. Variable DC Power Supply
  • Range: 0 to 30 V DC with fine & coarse adjustments
  • Current Rating: 2A
  • Line Regulation: 0.1% plus 10mV change in the input Line supply
  • Load Regulation: 0.1% plus 10mV for load variation from No-Load to Full Load
  • Ripple & Noise: 10 mV (r.m.s) maximum
  • Display: 7 Segments LED for both Voltage & Current
 
7. Fixed DC Power Supply
  • Range: +24V DC
  • Current Rating: 1A
  • Output: Thro' Banana Sockets.
 
8. Universal Signal Calibrator
Features:
  • Microcontroller Based
  • Simulation and Measurement of Thermocouple signals / RTD signals, mA
  • Loop Power Supply for Transmitter
  • Internal Cold Junction Compensation
  • Feather Touch Key Pad
  • Graphical Display
  • 24 V DC Supply
 
9. Air set
  • The Air set module consists of
  • 1 No. of Pressure Gauges (63mm Dial Size) of range 0 to 10 Bar with accuracy of 1.6% F.S
  • Air Regulator to regulate the pressure output from 0.3 bar to 10 bar -1 no. of output Port
  • With facility to connect Instrument air (which is available at the plant) to the test bench
 
Accessories
  • Necessary connectors with flexible hose to take output from the Pressure Module & input from the pump to the module will be provided.
  • Suitable Adaptors to connect the Test Pressure gauges with the Pressure Source:
  - 1/4” BSP male x 1/8”BSP parallel female -1 no.
- 1/4” BSP male x 1/8”NPT female -2 Nos.
- 1/4” BSP male x 1/4”NPT female -2 Nos .
- 1/4” BSP male x 3/8”BSP parallel female -1 no.
- 1/4” BSP male x 3/8”NPT female -1 No.
- 1/4” BSP male x 1/2”BSP parallel female -1 no.
- 1/4” BSP male x 1/2”NPT female -1 No.
  • Necessary Test Leads to connect the output of the Power supplies, Universal Signal Calibrators, etc.
  • Basic Tools required for the Instruments to operate.
 
 
 
 
 
 
Work table: Manufactured with 40mm Square Mild Steel Square tube with suitable bench top made up of 25mm thick chip Board.  
   
Under bench cabinet: Storage space with lockable drawers for keeping necessary stationary items/tools and tackles, etc.  
   
Bench-top unit (Panel): This panel is constructed with 19mm thick chip board aluminium frames to fix the front plates. The front plates are made up of 2/3mm high quality aluminium sheets duly anodized with suitable cut-outs corresponding to the instruments to be fixed on it. The instruments are duly mounted in the panel with good fixtures and for easy operations. This electrical wiring is done as per the standard practice by using quality wires, crimping legs and proper ferruling for troubleshooting in the future.  
   
Panel consists of
1. Mains Power Supply
2. Very Low Pressure Pneumatic Calibrator (±5000mmH2O)
3. Low Pressure Pneumatic Calibrator (-1 to 20 Bar)
4. High Pressure Calibrator (0 to 700 Bar )
5. Temperature Calibrator (+50 to 650°C)
6. Variable DC Power Supply (0 to 30 VDC / 2A)
7. Fixed DC Power Supply (+24V DC)
8. Universal Signal Calibrator
9. Air set
 
   
1. Mains Power Supply  
  • 230 VAC, 50Hz single phase main power supply
  • For protection of built-in modules/cassettes etc.
  • Earth leakage circuit breaker (For Operators safety)
  • Rated fault current: 30mA
  • Rated Current: 25A
  • No. of poles: 2
  • Emergency off
  • Power supply -Unregulated
  • 230 VAC / 5 A-2 Nos. of Standard Indian make sockets
  • 110 VAC / 2A-2 Nos. of Standard Indian make sockets
 
   
2, 3 & 4. Microprocessor Based Pressure Calibrator  
Common Features for Very Low / Low / High Pressure Calibrator:  
  • Microprocessor based technology
  • 2 line alpha-numeric / graphical simultaneous pressure & electrical inputs display
  • Selectable pressure units through keypad
  • DC Current measurement 0 to 25 mA & Voltage measurement 0 to 30V DC.
  • Switch test facility, Zero offset facility
  • Audio & Visual alarms for over pressure
  • 9V battery operated. Low Battery Indication
  • Touch membrane keyboard
  • Media: All media compatible with SS 316
 
   
2. Very Low Pressure Calibrator (Pneumatic)  
  • Range: ±5000 mmH2O
  • Accuracy: ± 0.05% FS +2 Digits
  • Resolution: 1 mmH2O
  • 2 X 16 Alpha Numeric / Graphical Display
  • Selectable Scales: mmH2O, mbar, mmHg, cmH2O.
  • Pressure Source: Through Hand Pump.
  • Control: Through fine & coarse volume controllers in the hand pump
  • Medium: Dry Air
  • Measurement: 0 to 25 mA/ 0 to 30 V DC
 
3. Low Pressure Calibrator (Pneumatic)  
  • Range: -1 to 20 Bar
  • Accuracy: ± 0.05% FS +2 Digits
  • Resolution: 0.001 Bar
  • 2 X 16 Alpha Numeric / Graphical Display
    Selectable Scales: bar, psi, Kg/Sq.Cm , mPa, mmHg, atm, mH2O,inHg, inH2O, ftH2O, cmH2O, kPa, mbar.
  • Pressure Source: Through Hand Pump.
    Control: Through fine & coarse volume controllers in the hand pump
  • Medium: Dry Air
  • Measurement: 0 to 25 mA/ 0 to 30 V DC
 
   
 
Range
Selection
Range of General
Signal / Indication
Accuracy1 = ± (% F.S.) at 23±5°C
Resolution
Source
Measurement
Thermocouple2        
K
-200.0 to 1370.0°C 0.05% + 1°C
(at - 100°C or greater)
0.05% + 2°C
(at less than - 100°C)
0.07% + 1.5°C
(at - 100°C or greater)
0.07% + 2°C
(at less than - 100°C)
0.1°C
E
-200.0 to 1000.0°C
J
-200.0 to 1200.0°C
T
-200.0 to 400.0°C
N
-200.0 to 1300.0°C
R
0 to 100°C 0.05% + 3°C 0.07% + 3°C
1°C
100 to 1768°C 0.05% + 2°C 0.07% + 2°C
RTD Pt1003 -200.0 to 850.0°C 0.05% + 0.6°C 0.05% + 0.6°C
0.1°C
400 Ohms 0.0 to 400.0 Ohms 0.05% + 0.2 Ohms 0.05% + 0.2 Ohms
0.1 Ohms
mA
0 to 25.00 mA 0.05% + 2ìA 0.05% + 2ìA
0.01mA
mV
0 to 200.00 mV 0.05% + 2ìV 0.05% + 2ìV
0.01mV
V
0 to 10.00 V 0.05% + 2mV 0.05% + 2mV
0.01V
Power Supply 230V AC / 50 Hz.

Note 1: Accuracy specifications include effect of non-linearity, hysteresis and repeatability at 23±5°C.
Note 2: Add CJC error of ±0.5°C
Note 3: At an excitation current of 1mA.

 
Optional
  • Low Temperature Liquid Bath
  • High Temperature Dry block Calibrator
  • Additional AC / DC Power supplies
  • Manometer / Micro Manometer
  • Precision Digital Indicators
  • Dead Weight Tester
  • Calibration Management Software System
  • Integrated Calibration Software
  • Space for Computer Systems (CPU, Monitor,Keyboard, Mouse & Printer)
  • Mobile / Stationery Under bench cabinets
Note: For special custom built Test Benches, please contact us.
 
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